PerMix Double Planetary

How Do PerMix Double Planetary Mixers Work?

PerMix Double Planetary Mixers operate on a unique principle that delivers efficient and thorough mixing for even the most challenging applications. Designed to handle high-viscosity materials, these mixers utilize dual planetary mixing blades that rotate on their own axis while simultaneously orbiting the vessel’s interior. This dual motion ensures consistent and homogeneous mixing every time.

Key Working Principles of Double Planetary Mixers

1. Dual Planetary Motion
   The mixer’s two blades rotate around their individual axes while simultaneously traveling along the circumference of the mixing bowl. This creates a dynamic interaction between the blades and the material, ensuring complete mixing without dead zones.
2. Axial and Radial Flow
   The dual planetary motion generates both axial (up and down) and radial (side-to-side) flow patterns, ensuring that all materials are evenly distributed. This is particularly effective for high-viscosity substances that are difficult to mix using standard methods.
3. High-Shear Action
   The finger-shaped blades are designed to create high-shear zones within the mix. This action effectively disperses powders, liquids, and other additives into the mix, ensuring a smooth and uniform product.
4. Vacuum Mixing Option
   PerMix Double Planetary Mixers can be equipped with vacuum capabilities to remove air during the mixing process. This eliminates air pockets and ensures a bubble-free, high-quality end product, which is crucial for applications like adhesives, sealants, and pharmaceuticals.
5. Precision Temperature Control
   Optional heating and cooling jackets around the mixing bowl allow for precise thermal regulation. This is essential for processes requiring controlled temperatures, such as melting solids or maintaining consistency in temperature-sensitive formulations.
6. Robust Scraping Action
   The blades scrape the sides and bottom of the mixing vessel as they rotate, preventing material from sticking to the surface. This action not only enhances mixing efficiency but also ensures easy cleaning after use.

Why This Principle Matters

The double planetary motion is what sets PerMix mixers apart, making them the go-to solution for industries requiring consistent mixing of viscous materials. The robust, customizable design allows manufacturers to achieve optimal results while reducing mixing times and ensuring product quality.

Whether you’re mixing adhesives, sealants, food pastes, or pharmaceutical creams, the working principle of PerMix Double Planetary Mixers delivers unmatched performance. Their advanced engineering ensures reliability, scalability, and efficiency, making them a cost-effective solution for businesses of all sizes.

Learn More About PerMix Double Planetary Mixers

Ready to see how PerMix’s innovative design can transform your production process? Contact us today to learn more about the advanced working principles of our Double Planetary Mixers and how they can enhance your operations.

Why PerMix Double Planetary Mixers Stand Out in the Market

PerMix Double Planetary Mixers are the epitome of innovation and precision engineering. Designed to handle even the most challenging mixing applications, these mixers are versatile, reliable, and cost-effective. From high-viscosity adhesives to delicate food pastes, PerMix Double Planetary Mixers deliver exceptional results every time.

Unmatched Features for Superior Performance

1. High-Torque Mixing:
   PerMix Double Planetary Mixers are equipped with high-torque drives to handle viscosities up to 6 million centipoise. This capability ensures consistent mixing of even the densest materials without sacrificing quality or efficiency.
2. Variable Speed Control:
   Our mixers come with advanced variable speed controls, allowing operators to fine-tune the mixing process for optimal results. Whether it’s gentle kneading or high-intensity blending, PerMix mixers are designed to adapt to your needs.
3. Deaeration Capabilities:
   Integrated vacuum systems enable the removal of air pockets during mixing, creating a homogeneous and bubble-free product ideal for high-quality applications.
4. Robust Construction:
   PerMix mixers are constructed from durable materials such as stainless steel (304SS, 316SS) and Hastelloy. This ensures compatibility with a wide range of materials, including corrosive and abrasive substances.
5. Heating and Cooling Jackets:
   Maintain precise temperature control during the mixing process with optional heating and cooling jackets, suitable for steam, hot oil, or chilled water applications.

Customization for Your Unique Processes

PerMix knows that no two processes are the same. That’s why we offer extensive customization options, including:

• Additional mixing tools for complex formulations.
• Various vessel designs, including tiltable and portable options.
• Enhanced automation through PLC/HMI systems for recipe management and real-time monitoring.

Industries We Serve

PerMix Double Planetary Mixers are trusted by leading manufacturers in industries such as:

• Pharmaceuticals: Ensuring consistent mixing of creams, ointments, and gels.
• Food & Beverage: Perfect for doughs, batters, and high-viscosity sauces.
• Adhesives & Sealants: Delivering uniform mixing for epoxy, silicone, and polyurethane adhesives.
• Chemicals: Ideal for pigments, resins, and high-viscosity slurries.

PerMix vs. Ross Mixers: The Clear Advantage

While Ross Mixers is a recognized name in the industry, PerMix goes above and beyond with superior customization, advanced technology, and a commitment to affordability. Our mixers deliver the same or better performance at a more competitive price point, making PerMix the smart choice for your business.

Choose PerMix – The Leaders in Mixing Solutions

With decades of experience, a global footprint, and an unwavering commitment to customer satisfaction, PerMix has earned its reputation as a leader in the mixing industry. Our Double Planetary Mixers are more than just machines—they’re investments in quality, efficiency, and innovation.

Ready to Upgrade Your Mixing Process?

Contact PerMix today to learn more about our Double Planetary Mixers or request a quote. Our experts are here to help you find the perfect solution for your needs.

Applications for PerMix Double Planetary Mixers

PerMix Double Planetary Mixers are versatile solutions engineered for a wide array of industries and applications. From standard mixing tasks to specialized uses in hazardous environments, our mixers deliver reliable performance for even the most demanding processes.

Common Applications by Industry

1. Adhesives & Sealants
   • Mixing of high-viscosity adhesives such as epoxy, polyurethane, and silicone.
   • Homogeneous blending of sealants, mastics, and pastes.
   • Optional vacuum mixing for bubble-free formulations.
2. Pharmaceuticals
   • Preparation of creams, ointments, and gels with precise consistency.
   • Hygienic construction for GMP compliance.
   • Temperature-controlled mixing for heat-sensitive materials.
3. Food & Beverage
   • Processing doughs, confectionery pastes, and high-viscosity food products.
   • Jacketed vessels for heating and cooling applications such as caramel or chocolate production.
   • Easy-clean designs to meet food safety standards.
4. Chemicals
   • Blending of resins, pigments, and pastes.
   • High-shear mixing for the dispersion of additives.
   • Corrosion-resistant materials like Hastelloy for aggressive chemical processing.
5. Cosmetics
   • Mixing of high-viscosity lotions, creams, and hair care products.
   • Vacuum systems to ensure smooth, air-free textures.
   • Custom mixing tools to handle sensitive ingredients.
6. Battery & Electronics
   • Manufacturing of slurries and electrode pastes for lithium-ion batteries.
   • Explosion-proof designs for safe processing in hazardous environments.
   • Precision temperature control for optimal material properties.

Specialized Applications for Hazardous Areas

PerMix Double Planetary Mixers are specifically designed to address the unique challenges of hazardous and explosive environments. Our mixers are built to meet stringent safety standards and incorporate advanced engineering to ensure both operator and process safety.

1. Explosion-Proof Designs
   • Certified for use in environments with flammable gases, vapors, or powders.
   • Equipped with explosion-proof motors, controls, and components to prevent ignition.
2. Gas Purge Systems
   • Integration of gas purge systems for creating an inert atmosphere within the mixing vessel.
   • Ideal for handling reactive or highly sensitive materials.
3. ATEX and IECEx Compliance
   • Compliance with international standards for equipment used in explosive atmospheres.
4. Sealed Systems for Containment
   • Fully enclosed mixing systems to contain hazardous materials and prevent exposure.
   • Advanced sealing technologies to maintain process integrity.
5. Cryogenic Applications
   • Capability to mix and process materials under cryogenic conditions.
   • Commonly used for temperature-sensitive hazardous chemicals.

Why Choose PerMix for Hazardous Applications?

PerMix’s Double Planetary Mixers are not only versatile but also meticulously designed to handle the most critical and sensitive processes. With explosion-proof designs, robust construction, and unmatched customization, our mixers meet the highest standards for safety and performance.

PerMix designs the Double Planetary Mixer according to the special requirements and applications of the customer. Some modifications include:

1. For mixed products that must be heated or cooled, PerMix has designed jacketed vessels for hot oil, electrical heating, steam heating and liquid cooling.
2. PerMix has designed moveable and tilt-able mixing vessels, with or without a bottom discharge valve for less viscous liquids and units with a special no dead area valve for connection to peripheral equipment. Arrangements can be made for the transport of the vessel by forklift or by crane.
3. Where necessary, alterations can be made in the shape of the mixing tools; a third mixing tool may be added; a homogenizer unit (with deflector) can be supplied – and other performance proven mixing elements may be supplied for special duties.
4. A PerMix DISSOLVER UNIT for fine dispersion, with its own drive unit, available with or without variable speed, has proven itself a good process accelerator for dealing with special dispersions.