Double Cone Mixers

Advantages of PerMix Double Cone Blenders

PerMix Double Cone Blenders are engineered for precision, efficiency, and versatility, making them the preferred choice across a wide range of industries. Their unique design and advanced customization options provide distinct advantages over other mixing technologies.

1. Superior Mixing Performance

• Uniform Blending: The double-cone design ensures consistent and homogeneous mixing by promoting even particle flow and avoiding dead zones.
• Gentle Tumbling Action: Protects sensitive or fragile materials from degradation, making it ideal for powders, granules, and heat-sensitive products.
• Customizable Intensifier Bars: Enhance blending of cohesive or fine powders without compromising product integrity.

2. Versatility Across Applications

• Wide Range of Materials: Handles free-flowing powders, cohesive materials, and mixtures with varying particle sizes.
• Multi-Functionality: Can be used for both blending and drying when equipped with vacuum systems and heating/cooling jackets.
• Adaptable Designs: Easily customized for industries like pharmaceuticals, food processing, chemicals, and nutraceuticals.

3. Advanced Features for Enhanced Efficiency

• Vacuum Capabilities: Enables air-free processing, densifies materials, and supports drying by lowering the boiling point of moisture.
• Heating & Cooling Jackets: Offer precise temperature control for applications requiring drying, crystallization, or thermal conditioning.
• Gas Purging: Creates an inert environment to prevent oxidation or handle flammable materials safely.

4. Ease of Operation and Maintenance

• Efficient Loading & Unloading:
  • Vacuum loading eliminates the need for additional loaders, saving time and reducing manual effort.
  • Options like bottom valve discharge or tilt-out systems ensure fast and complete product removal.
• Sanitary Design: Smooth, polished interiors minimize residue buildup, ensuring easy cleaning and compliance with hygiene standards.
• Low Energy Consumption: The tumbling motion requires minimal power, making it a cost-effective blending solution.

5. Durability and Reliability

• Premium Construction Materials:
  • 316L Stainless Steel for corrosion resistance in pharmaceutical and food applications.
  • Hardox Steel for handling abrasive materials like cement and mortar.
  • Hastelloy or Titanium for extreme corrosion resistance in chemical environments.
• Explosion-Proof (ExP) and ATEX Compliance:
  • Safe operation in flammable or hazardous environments.
  • Fully sealed systems with spark-resistant designs and intrinsically safe components.
• Built to Last: Designed for rigorous industrial use with minimal wear and tear, even under demanding conditions.

6. Customization for Specialized Needs

• Process Integration: Options like load cells, PLC/HMI controls, and recipe management systems streamline production workflows.
• Flexible Configurations: Available in various sizes and capacities, with tailored features to meet specific production goals.
• Industry Compliance: Certified to meet global standards, including ASME, ExP, and ATEX certifications.

7. Cost-Effectiveness

• Energy Efficiency: Consumes less power compared to other high-shear mixers.
• Reduced Downtime: Easy maintenance and robust construction minimize production interruptions.
• All-In-One Solutions: Dual blending and drying capabilities eliminate the need for separate equipment, saving space and investment costs.

Why PerMix Double Cone Blenders Stand Out

PerMix Double Cone Blenders are more than just mixing machines—they are comprehensive solutions designed to optimize your production process. Whether you’re blending pharmaceuticals, food products, chemicals, or abrasive materials, PerMix offers unmatched performance, reliability, and customization.

Ready to transform your production process with the industry’s best Double Cone Blenders? Contact PerMix today and discover the advantages of partnering with the global leader in mixing and blending technology!

Advanced Options for PerMix Double Cone Blenders

PerMix takes blending and drying to the next level with a range of customizable options tailored to meet the diverse needs of industries. Below, we explore the available options, including features for explosion-proof (ExP) and ATEX-compliant environments, as well as solutions for abrasive and corrosive materials.

1. Heating & Cooling Jackets

• Purpose: Provides precise temperature control during blending or drying processes.
• Options:
  • ASME Certified Jackets: Suitable for steam, water, oil, or glycol as the heating/cooling medium.
  • Cook & Chill Jackets: Perfect for food applications requiring rapid temperature changes.
  • High-Pressure Jackets: For processes involving elevated temperatures or pressures.
• Applications:
  • Drying heat-sensitive powders in pharmaceutical production.
  • Cooling blends in chemical processes to prevent unwanted reactions.
  • Heating viscous food ingredients for better mixing and flow.

2. Vacuum Systems

• Purpose: Enhances product quality by removing air and moisture from the blending environment.
• Benefits:
  • Improves material density and consistency.
  • Supports drying by lowering the boiling point of liquids for efficient moisture removal.
  • Ensures contamination-free processing in critical industries.
• Applications:
  • Drying powders for nutraceuticals and pharmaceuticals.
  • Solvent recovery during chemical production.
  • Removing oxygen from sensitive food blends.

3. Gas Purge Options

• Purpose: Introduces inert gas (e.g., nitrogen or argon) to create a controlled atmosphere inside the blender.
• Applications:
  • Prevents oxidation during mixing of sensitive materials.
  • Handles flammable or reactive powders safely.
  • Supports cryogenic processing for temperature-sensitive materials.
• Customizations:
  • Automated gas flow control for precision.
  • Integration with vacuum systems for enhanced inerting.

4. Loading & Unloading Options

Efficient loading and unloading solutions streamline production processes. PerMix offers a variety of options:

• Loading Options:
  • Vacuum Loading Systems: Automated loading directly into the blender.
  • Bag Dump Stations: For easy, dust-free manual loading.
  • Tote and Drum Loading Systems: Includes forklift-compatible or semi-automatic systems.
• Unloading Options:
  • Tilt-Out Discharge: Ensures complete discharge with minimal residue.
  • Bottom Valve Discharge: Available in sanitary and high-pressure designs for food and pharmaceutical applications.
  • Integrated Screw Conveyors: For seamless transfer to downstream equipment.

5. Construction Materials for Specialized Applications

PerMix understands that different industries require different materials to meet unique challenges:

• Standard Materials:
  • 304 Stainless Steel: Cost-effective and suitable for general-purpose applications.
  • 316L Stainless Steel: High corrosion resistance for pharmaceutical and food-grade environments.
• For Abrasive Materials:
  • Hardox Steel: Handles highly abrasive materials like cement, mortar, and building compounds.
  • Wear-Resistant Linings: Extends the lifespan of the blender for coarse particles.
• For Corrosive Materials:
  • Hastelloy: Exceptional resistance to acidic and oxidizing chemicals.
  • Titanium: Ideal for extreme corrosion resistance in aggressive environments.
• Explosion-Proof (ExP) and ATEX Options:
  • Compliance with ExP and ATEX standards for flammable or combustible materials.
  • Intrinsically safe components, spark-resistant designs, and sealed electrical systems.

Unlocking Efficiency: The Advantages of Vacuum Double Cone Mixers for Drying Processes

In the world of industrial processing, efficiency is the name of the game. When it comes to drying applications, a vacuum double cone mixer stands out as a versatile and high-performance solution. This innovative technology offers a range of advantages that can significantly enhance your drying processes. In this article, we’ll explore why opting for a vacuum double cone mixer can be a game-changer for your business.

1. Gentle and Uniform Drying:
   • One of the key advantages of vacuum double cone mixers is their ability to provide gentle and uniform drying. The vacuum environment reduces the boiling point of liquids, allowing for lower drying temperatures. This ensures that sensitive materials are dried without the risk of degradation, preserving product quality.
2. Enhanced Heat Transfer:
   • The design of the double cone mixer promotes efficient heat transfer. The vacuum creates a low-pressure environment, facilitating the removal of moisture at lower temperatures. This not only saves energy but also protects heat-sensitive materials from thermal degradation.
3. Time and Cost Savings:
   • Thanks to the improved heat transfer capabilities and reduced drying times, vacuum double cone mixers can lead to significant time and cost savings. The quicker drying process translates to increased production throughput, allowing businesses to meet demands more efficiently.
4. Versatility in Processing Various Materials:
   • Vacuum double cone mixers are highly versatile and suitable for processing a wide range of materials, including powders, granules, and sticky substances. This versatility makes them ideal for industries such as pharmaceuticals, food, chemicals, and where diverse products are often handled.
5. Minimized Product Loss:
   • The gentle mixing and drying action of vacuum double cone mixers contribute to minimal product loss. The design ensures that materials are consistently exposed to the drying medium, reducing the likelihood of uneven drying and waste.
6. Ease of Cleaning and Maintenance:
   • Cleaning and maintaining equipment is a crucial aspect of any industrial process. Vacuum double cone mixers are designed with simplicity in mind, making them easy to clean and maintain. This not only ensures product integrity but also contributes to the longevity of the equipment.
7. Compliance with Industry Standards:
   • Many vacuum double cone mixers are designed to meet or exceed industry standards and regulations, ensuring compliance with quality and safety requirements. This is particularly important in industries with stringent guidelines, such as pharmaceuticals and food processing.

The advantages of using a vacuum double cone mixer for drying processes are clear: gentle and uniform drying, enhanced heat transfer, time and cost savings, versatility in processing various materials, minimized product loss, and ease of cleaning and maintenance. By incorporating this advanced technology into your production line, you can elevate efficiency, improve product quality, and stay ahead in today’s competitive industrial landscape.

Ready to Build Your Perfect Blender?

PerMix’s advanced options allow you to optimize your mixing and drying processes for maximum efficiency, safety, and performance. Whether you need a solution for abrasive, corrosive, or highly sensitive materials, PerMix has the expertise to deliver.

Contact us today to learn more about customizing your Double Cone Blender or Vacuum Mixer/Dryer to meet your exact specifications.

PerMix – Where Engineering Meets Innovation for Superior Mixing Solutions.