Industrial Mixers
PerMix Shear Pump
PerMix Shear PumpBest in Innovation • Best In Performance • Best In Quality • Best In Price • Best In Warranty
PerMix Shear Pumps combine the advantage of both a centrifugal pump and an inline high shear mixer. It achieves the balance of pumping efficiency and shearing energy.
PerMix Shear Pumps have a pair of stators & rotors, and the rotor is combined with a pumping impeller in the center and a toothed ring.
High-Performance Shear Pumps by PerMix: Precision Mixing for Demanding Applications
At PerMix, we engineer industry-leading shear pumps that deliver superior performance, reliability, and value. Designed for high-shear applications across the food, beverage, pharmaceutical, cosmetic, and chemical industries, our shear pumps offer precise emulsification, dispersion, and homogenization with exceptional consistency.
A shear pump is a high-efficiency inline mixer that uses high-speed rotor-stator technology to apply intense mechanical shear. This action breaks down particles, disperses powders into liquids, emulsifies immiscible liquids, and ensures uniform product quality in every batch.
✅ Engineered for Performance
Our shear pumps are designed with tight rotor-stator tolerances and high tip speeds to produce uniform particle size reduction, ensuring smooth textures, stable emulsions, and faster processing times.
✅ Sanitary Design
PerMix shear pumps are built with 316L stainless steel and hygienic, CIP-ready construction, meeting the highest standards for cleanability and compliance in regulated industries.
✅ Versatile Applications
Perfect for emulsions, suspensions, dispersions, and homogenizations, our shear pumps are ideal for:
Creams, lotions, and gels in cosmetics & pharmaceuticals
Sauces, soups, and dairy products in food manufacturing
Chemical solutions, slurries, and coatings in industrial applications
✅ Inline Mixing Simplicity
Eliminate the need for large batch tanks or recirculation. Our shear pumps work inline, saving space and reducing processing steps while improving throughput and consistency.
✅ Built to Last, Backed by Warranty
With robust construction and low maintenance designs, PerMix shear pumps are a cost-effective long-term solution. Every unit comes with a best-in-class warranty and expert support.
Whether you’re formulating a new product or scaling up production, PerMix shear pumps deliver the efficiency, quality, and reliability you need to stay ahead. With thousands of installations worldwide and customizable solutions, PerMix is the trusted name in mixing and processing.
Explore our full range at www.permixmixers.com or contact us today to discuss your application and request a quote.
How a Shear Pump Works – The Working Principles Explained by PerMix
At PerMix, we design and manufacture high-performance shear pumps that are engineered to deliver superior results in emulsifying, dispersing, homogenizing, and mixing processes. Understanding how a shear pump works is key to recognizing its value in improving product quality and production efficiency.
A shear pump is a type of inline high-shear mixer that uses rotor-stator technology to apply mechanical energy to a fluid or slurry. The result is intense shear forces that reduce particle size, blend ingredients, and create uniform, stable emulsions or dispersions—all in a single pass.
At the core of the shear pump is a precision-engineered rotor and stator assembly. Here’s how it works:
Product Enters the Pump
Liquid or slurry enters the shear pump through the inlet port. The design allows for continuous flow, making it ideal for inline processing.
High-Speed Rotor-Stator Action
The rotor spins at high speeds within the stator, creating a narrow gap between the two. As product flows through this gap, it is subjected to intense mechanical shear.
Shearing, Homogenizing, and Emulsifying
The high tip speed of the rotor and the shear generated between the rotor and stator break down particles, disperse solids into liquids, and emulsify immiscible phases (like oil and water).
Consistent, Uniform Output
The result is a homogeneous product with a controlled and repeatable particle size. The finished product exits through the outlet, ready for packaging or further processing.
✔️ Inline Processing – No need for batch mixing tanks; shear pumps mix on the move, saving time and space.
✔️ Continuous Operation – Designed for non-stop, high-throughput production with minimal downtime.
✔️ Sanitary Design – 316L stainless steel construction, CIP-compatible, and built for hygienic industries.
✔️ Scalable Solutions – From lab-scale development to full production, PerMix has the right size and configuration.
✔️ Customizable Shear Heads – Choose from various rotor-stator combinations to achieve desired shear intensity.
PerMix shear pumps are ideal for:
Food & beverage emulsions (e.g., sauces, dressings, dairy)
Pharmaceutical creams and suspensions
Cosmetic lotions and gels
Chemical dispersions and coatings
Nutraceutical and plant-based product formulations
Discover the Power of Shear at PerMix
Whether you’re improving an existing process or developing a new product, understanding the working principle of a shear pump will help you make an informed decision. PerMix offers advanced engineering, reliable performance, and unbeatable value, backed by expert support and a best-in-class warranty.
👉 Explore our full line of shear pumps at www.permixmixers.com or contact us today for a personalized solution.
PerMix Shear Pumps – Features & Options That Deliver Precision and Performance
At PerMix, we design our shear pumps to give you more than just mixing power—we deliver control, flexibility, and performance you can rely on. Built for demanding applications across the food, beverage, pharmaceutical, cosmetic, chemical, and industrial sectors, our shear pumps come fully loaded with features and offer a wide range of customizable options to meet your exact process needs.
✔️ High-Efficiency Rotor-Stator Technology
PerMix shear pumps use precision-engineered rotor-stator heads to generate intense shear forces for quick emulsification, dispersion, and homogenization.
✔️ Continuous Inline Operation
Designed for non-stop mixing, our inline setup eliminates the need for batch tanks, reducing process times and simplifying production lines.
✔️ 316L Stainless Steel Sanitary Construction
Our pumps are built to hygienic standards, making them perfect for cleanroom and food-grade applications. All models are CIP/SIP compatible.
✔️ Compact, Space-Saving Design
Small footprint, powerful performance. Easily integrates into existing systems without the need for major facility modifications.
✔️ Heavy-Duty Motor & Sealing System
Built for long-term reliability with low maintenance. Optional double mechanical seals available for high-pressure or abrasive applications.
Take control of your product temperature with our jacketed shear pump housing. This option allows you to heat or cool the process fluid during mixing—perfect for temperature-sensitive applications.
Supports hot water, thermal oil, glycol, or steam
Ideal for use with chocolates, creams, resins, waxes, and adhesives
Prevents overheating or cooling during high-shear processing
Available on both small- and large-scale models
🔄 Rotor-Stator Configurations
Choose from coarse, fine, or ultra-fine shear heads to dial in the exact performance you need.
🌡️ Temperature Probes & Instrumentation Ports
Integrate sensors for real-time monitoring of temperature, pressure, or flow rate.
📈 Full Automation Capabilities
Add PLC/HMI controls with recipe storage, batch tracking, and remote monitoring features.
🔧 Skid-Mounted Systems
Available as fully assembled units including tanks, piping, valves, and control panels—ideal for plug-and-play installation.
🔥 ATEX or Explosion-Proof Models
Certified for use in hazardous locations where volatile or flammable materials are processed.
🔃 Recirculation Loop or Batch-Compatible Designs
Adaptable for continuous or batch-style processing, depending on your workflow.
The Power to Mix, The Control to Optimize – Only at PerMix
Whether you’re mixing sauces, suspensions, cosmetics, or industrial slurries, PerMix shear pumps are engineered to meet your challenges head-on. With a full range of features and options—including a temperature-controlled jacketed body—we give you the tools to improve consistency, increase efficiency, and elevate your product quality.
📞 Reach out to our team or visit www.permixmixers.com to learn more, request a quote, or schedule a technical consultation today.
| Model | Motor Power (kW) | Flow Rate (L/h) | Max Pressure (bar) | Rotor Speed (rpm) |
|---|---|---|---|---|
| PSP-1 | 1.5 | 1,500 | 3 | 3,000 |
| PSP-3 | 3.0 | 3,000 | 3 | 3,000 |
| PSP-5 | 5.5 | 5,000 | 3 | 3,000 |
| PSP-7 | 7.5 | 7,500 | 3 | 3,000 |
| PSP-11 | 11.0 | 10,000 | 3 | 3,000 |
| PSP-15 | 15.0 | 12,000 | 3 | 3,000 |
| PSP-22 | 22.0 | 15,000 | 3 | 3,000 |
Note: Custom configurations, rotor-stator combinations, and motor types available upon request.
• Food & Beverage
Butter, Canned foods, Cheese, Condiments, Dairy, Dressings, Flavorings, Ice cream, Juices, Ketchup, Salads, Syrup, and Yogurt.
• Pharmaceuticals
Cough syrup, Emulsion, Medicine, Ointment, Pharmaceutical, Vaccine, Veterinary drug.
• Cosmetics
Cream, Detergent, Gels, Hair conditioner, Lotions, Shampoo, Toothpaste.
For the latest info on customers, applications, & global installations, visit our blog or visit us on LinkedIn
PerMix is here to listen to your needs and provide sustainable solutions. Contact us to discover more.
PerMix Shear Pump's Videos