Industrial Mixers

PerMix Paddle Mixer

PerMix Liquid Mixers

PerMixPerMix Paddle Mixer

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PerMix Paddle Mixer

PerMix Paddle Mixers lead the industry in technology, performance, and value.

PerMix Paddle Mixers are available in four types, our standard Horizontal Paddle Mixers, Horizontal Paddle Mixer / Dryers, Twin Shaft Paddle Mixers, also called Fluidized Zone Mixers & our new Vertical Paddle Mixers called our PAM Series.

Welcome to PerMix – Your Paddle Mixer Experts

Unleashing Precision in Mixing with Paddle Mixers

Are you searching for the perfect solution to achieve homogenous and consistent mixing in your industrial processes? Look no further! At PerMix, we specialize in providing top-notch paddle mixers, and vacuum paddle mixers/dryers that redefine efficiency and reliability in mixing applications.

What Sets Our Paddle Mixers Apart?

1. Precision Engineering:

Our paddle mixers are crafted with precision and expertise. The design ensures thorough mixing, making it ideal for a diverse range of industries, from chemical to cosmetics, and pharmaceuticals to food processing

2. Versatility at Its Best:

Whether you’re dealing with powders, granules, or even sticky materials, our paddle mixers excel in handling diverse substances. The adaptable nature of our mixers makes them a go-to choice for industries with varied mixing needs.

3. Optimized Performance:

Experience unmatched efficiency with our paddle mixers. The mixing process is optimized to save you time and resources, enhancing overall productivity in your operations.

Key Features of Our Paddle Mixers:

Heavy-Duty Construction:

Our mixers are built to last. The robust construction ensures durability, even in the most demanding industrial environments.

User-Friendly Controls:

We understand the importance of simplicity in operation. Our plow mixers come with user-friendly controls, making it easy for your team to achieve precise results.  From simple controls to fully PLC/HMI with recipe control

Customization Options:

Tailor our plow mixers to meet your specific requirements. We offer customization options to ensure that you get the perfect solution for your unique mixing needs.

• Vacuum

• Heating & Cooling

• Hazardous & Explosive areas

• Abrasive & Corrosive material options

• & more…

Industries We Serve:

  • Pharmaceuticals: Achieve uniform blending of pharmaceutical powders with our advanced plow mixers.
  • Food Processing: From spices to bakery ingredients, our mixers ensure consistency in every batch.
  • Chemicals: Handle a variety of chemical substances with confidence, thanks to the versatility of our plow mixers.

Why Choose PerMix?

  • Proven Track Record: We have a solid track record of providing reliable mixing solutions to industries worldwide.
  • Exceptional Customer Support: Our dedicated support team is always ready to assist you with any queries or concerns.
  • Innovation at Its Core: Stay ahead of the curve with our innovative plow mixer designs that incorporate the latest technological advancements.

Contact Us Today

Ready to elevate your mixing processes? Contact PerMix today to discuss how our plow mixers can revolutionize your industrial operations. We are committed to delivering excellence in every mix!

Unveiling the Ingenious Operation of Paddle Mixers: A Comprehensive Guide

Paddle mixers play a pivotal role in various industries, ensuring the efficient blending of powders, granules, and bulk materials. In this comprehensive guide, we’ll delve into the intricacies of how paddle mixers work and why they are indispensable in modern manufacturing processes.

Understanding the Design:

Paddle mixers are engineered with a unique design featuring multiple paddle-shaped mixing elements that rotate within a horizontal cylindrical drum. The key components include:

  1. Paddle Type Blades: These robust, paddle-like blades are strategically positioned on a central shaft. Their primary function is to create a fluidized mixing zone within the drum.
  2. Cylindrical Drum: The mixing chamber is a horizontally oriented cylindrical vessel where the materials are blended. It provides ample space for the plow blades to move and ensures uniform mixing.

Operating Principle

The operation of paddle mixers can be broken down into several key steps:

  1. Material Loading: Raw materials are introduced into the mixer through a designated inlet. The size and shape of the particles can vary, making plow & paddle mixers versatile for a wide range of applications.
  2. Plow & Paddle Blade Rotation: Once loaded, the plow or paddle blades begin to rotate around the central shaft. Their unique shape and arrangement create a three-dimensional movement, lifting the material from the bottom and throwing it towards the top.
  3. Fluidization and Cross-Flow Mixing: As the paddle blades move through the material, they induce a fluidized state, where particles become suspended in the mixing chamber. This fluidization, combined with the cross-flow of materials between the blades, ensures thorough blending.
  4. Discharge: After achieving the desired homogeneity, the mixed material is discharged through an outlet, ready for the next stage of the production process.

Advantages of Paddle Mixers

  1. Uniform Mixing: The intense and multidirectional mixing action of paddle mixers ensures a consistent blend of materials, minimizing the risk of segregation.
  2. Versatility: Paddle mixers are suitable for a wide range of applications, including pharmaceuticals, chemicals, food, and more, making them a versatile choice for various industries.
  3. Gentle Handling: The design of paddle mixers allows for gentle handling of fragile or heat-sensitive materials, preventing degradation or alteration of the product.

Plow & paddle mixers are a cornerstone in the manufacturing landscape, offering an efficient and reliable solution for achieving homogeneous blends or powders. Understanding their design and operation provides valuable insights into optimizing production processes across diverse industries. As technology continues to advance, plow mixers remain a crucial asset in the pursuit of consistent and high-quality product outcomes.

PerMix Paddle Mixers consists of one electrical motor, one gearbox, and a shaft with plows located in a O-shaped vessel. The plows are designed in such a way that the powder materials are guided to move from the two ends of vessel to the center, and meanwhile from center to both ends, and over, until batch is mixed thoroughly, in addition

Paddle Mixers also lift the ingredients into the air, mixingthem in a “fluidized zone” then allow them to drop back down. In such a three-dimensional way, the total powder can be mixed fast in the vessel. It asks for a short mixing time and relatively low power consumption.  For out twin shaft Paddle Mixers that have twin shafts and paddle sets, there is an option for dual drives.  Our Twin Shaft Paddle Mixers are also referred to as Fluidized Bed Mixers.

 

The PerMix Horizontal Paddle Mixer / Dryers have the same mixing principle as our Horizontal PaddleMixers but add the ability to add an external jacket that allows for heating & cooling of products inside the mixer while mixing.

The heating & cooling allows for precision control in temperatures and aids in the drying process.  It can also be used to control chemical reactions that may take place during mixing.  In addition to adding a jacket, the Paddle Mixer / Dryers can also be equipped with internal vacuum.  Theses features all allow the PerMix Paddle Mixer / Dryers to remain versatile & efficient mixing solutions.

 

The PerMix Hybrid Paddle Mixer / Dryers have the same mixing principle as our Horizontal PaddleMixers & Paddle Mixer / Dryers but add the ability for the operator to change agitation type with ease, switching from paddle to plow, or even segmented ribbon.

 

Our Twin Shaft Paddle Mixers / Fluidized Zone Mixers are ideal for mixing ingredients of different density & particle size as the twin paddle design “flings” the ingredients in the air with such velocity the mixingis done in the air, in a gravity-free zone where density & size do not matter.

 

PerMix Vertical Paddle Mixers compliment to continued development of PerMix’s Vertical Mixers and has all the features of our Horizontal PaddleMixers but add the advantages of our other Vertical Mixersand have reduced footprint and a more versatile batch range as there is no minimum batch size.

Like our other Vertical Mixers, the Vertical Paddle Mixers also leave little to no residue after discharge.

 

Paddle Mixer Powder Mixing Configurations:
Food flavoring/additives, Sponge/cake mixes, Cosmetics, Pharmaceuticals, Cement, Powdered rubber.
Paddle Mixer Paste Mixing Configurations:
Biscuit creams, dough, PVC pastes, Car body fillers/putties, Sugar/marzipan paste, Toiletry pastes, Tile adhesives and grouts.
Paddle Mixer Mixing Of Wet Slurries:
Filter cake re-slurrying, dough, Fiberglass resin dough putty. Wet granulation, liquid coating of powders and granules, fat and oil incorporation, vacuum drying, hot air drying.

For the latest info on customers, applications, & global installations, visit our blog or visit us on LinkedInPerMix Paddle Mixer Options.

 

  1. Paddle Design:
    We offer several types of paddle designs for different sizes and applications.
  2. Construction Material & Sanitary Finishes:
    We are able to offer our Paddle Mixers with contact part to be built in Carbon steel, SS304, SS316/316L, Titanium, Duplex stainless steel, Hastelloy, etc. Standard of internal and external finish can be adopted to the customer’s needs. For abrasive materials we offer hardened steel as the contact part. Multiple types of finishes are available also, including sanitary type & even electro-polishing with proof of passivation.
  3. Feeding & Discharge Options:
    Paddle Mixers can have a variety of feeding & discharging methods that match the demands of the filling & production line.
  4. Drive Systems:
    Paddle Mixers have a drive system by geared motor, cycloidal reducer, worm reducer, belt or chain transmission, etc.
  5.  Heating & Cooling Jackets:
    Paddle Mixers are available with jackets for heating / cooling operation, including ASME, ATEX, & CRN certified jackets.
  6. Vacuum Drying & Deaeration:
    Paddle Mixers can be designed for vacuum drying & deaerating or for inner pressure working for special applications.
  7. Paddle Mixer Spray Nozzles:
    Liquid can be added into the powder by spray nozzles in any of our Ribbon Mixers
  8. Custom Engineered Dimensions:
    Dimensions of our Plow Mixers can be defined according to customer’s requirements.
  9. Paddle Mixer Sizes:
    Paddle Mixers from 1 to 30000 lit. total volume with bigger size as per request.

 

  1. High level of accuracy with minor component ratio to be 1:100,000
  2. The ability to choose gentle or aggressive mixing styles
  3. The ability to add heating / cooling, with or without vacuum
  4. Quick & efficient mixing of either batch or continuous mixing under dry or wet mixing
  5. Easy to clean in either dry or wet applications
  6. High heat transfer rate, ideal for heating or cooling process of the powders
  7. Chopper can be installed for intensive mixing and lump breaking
  8. The ability to change agitation styles in our Hybrid Paddle Mixers
  9. Vertical Paddle Mixers offer the same advantages however have more diversity as there in no minimum batch size
  10. Vertical Paddle Mixers also have little to no residue left after discharge
  11. Vertical Paddle Mixers reduce footprint, saving processing / production line size.

 

Need Help Selecting Your Equipment?

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PerMix is here to listen to your needs and provide sustainable solutions. Contact us to discover more.

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+1(855)PERMIXUSA

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+1(312)883-7432

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