Industrial Mixers
PerMix Applications
Spice Sterilization and Drying Equipment for Food & Nutraceutical Manufacturing
Spices, seasonings, nutraceutical powders, and functional ingredients are deceptively complex materials. While they may appear dry and free-flowing, most present a combination of challenges that make conventional processing inefficient—or outright risky.
These materials are often:
Historically, manufacturers have addressed these requirements using multiple machines: one for mixing, another for drying, a separate sterilization step, followed by cooling and conditioning. Each transfer increases the risk of contamination, oxidation, product loss, and inconsistency.
The PerMix PAMD-SS Vacuum Mixer, Dryer & Steam Sterilizer was engineered to eliminate those inefficiencies by integrating mixing, drying, sterilization, cooling, and instantization into a single sealed system.
Uniform mixing is the foundation of downstream process success. In spices and functional powders, improper mixing can lead to:
The PAMD-SS uses engineered agitation geometry designed for gentle yet thorough particle movement. Unlike high-shear systems that fracture particles or drive fines to the surface, this approach maintains particle integrity while achieving high batch homogeneity.
Key mixing advantages include:
This uniformity is critical for repeatable drying, sterilization validation, and final product performance.
Many spices and functional powders degrade long before reaching the temperatures required for atmospheric drying. Volatile oils, pigments, enzymes, and bioactive compounds are particularly vulnerable.
By operating under vacuum, the PAMD-SS significantly lowers the boiling point of water, allowing moisture to be removed at substantially reduced temperatures.
Benefits of vacuum drying include:
The jacketed vessel provides precise temperature control, ensuring that heat is applied evenly and only as aggressively as the product allows. This makes the system especially effective for hygroscopic materials that would otherwise reabsorb moisture during open-air processing.
Microbial control is a non-negotiable requirement in spice, food, and nutraceutical manufacturing. However, conventional high-temperature sterilization often damages the very compounds manufacturers are trying to protect.
The PAMD-SS employs saturated steam injection under controlled vacuum conditions, enabling rapid heat penetration and microbial reduction without prolonged exposure to high temperatures.
This method provides:
Immediately following sterilization, the system transitions back into vacuum mode, allowing rapid evaporative cooling. This fast cooldown is critical for preserving quality and preventing post-process condensation.
Instantization is often misunderstood as a separate downstream operation. In reality, it is a direct function of moisture content, particle conditioning, and surface structure.
By tightly controlling:
the PAMD-SS naturally conditions powders to improve:
This is particularly valuable for:
Because instantization occurs within the same sealed system, the powder exits the process ready for packaging, without requiring secondary conditioning steps.
One of the most significant advantages of the PAMD-SS is its closed-loop processing design. From raw material loading through discharge, the product remains inside a controlled environment.
This delivers:
The system is designed for food, nutraceutical, and pharmaceutical compliance, with sanitary construction, cleanable surfaces, and process repeatability suitable for regulated industries.
By combining mixing, vacuum drying, steam sterilization, cooling, and instantization into one system, manufacturers achieve:
Most importantly, it allows manufacturers to engineer the product, not merely process it.
Spices and functional powders demand precision. Flavor, color, microbial safety, solubility, and flow are all outcomes of how the material is handled—not just what it contains.
The PerMix PAMD-SS Vacuum Mixer, Dryer & Steam Sterilizer provides a scientifically grounded, industrial-scale solution for manufacturers who require repeatable, validated, and quality-driven processing.
This is not just equipment—it is a complete process platform for modern powder manufacturing.
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