Perfectly Blended Pilau Rice at Scale – How PerMix Ribbon Mixers Deliver Colour, Flavour, and Consistency

Producing high-quality pilau rice on a commercial scale isn’t just about cooking—it’s about blending cooked rice with onions, spices, and seasonings without breaking grains, clumping, or creating oily patches.

For food manufacturers producing large or small batches, PerMix Ribbon Mixers are the go-to solution for achieving consistent colour, flavour, and texture in every batch.

The Challenge

When pilau rice is cooked, chilled, and then mixed with fried onions and spices, two common issues arise:

•Colour Uptake – Chilled rice doesn’t absorb colour as easily as freshly cooked rice, leading to uneven visual appeal.

•Oil Distribution – Fried onions release oil, which can create greasy spots and inconsistent flavour if not evenly dispersed.

The PerMix Solution

Our industrial ribbon mixers are designed to handle delicate, high-moisture products like cooked rice with gentle but thorough mixing action.

Gentle Handling – The helical inner and outer ribbons move rice in opposing directions, preventing grain breakage while achieving a uniform mix.

Even Colour Distribution – The ribbons ensure that spices coat every grain evenly, giving a consistent golden hue without overworking the rice.

Uniform Oil Dispersion – Onion oils are evenly spread throughout the batch, preventing oily pockets and ensuring balanced flavour.

High Capacity – Capable of meeting production rates of 1,000 kg/hr and beyond, with short mixing times for maximum throughput.

Enhancing Colour & Flavour:

To maximize colour adhesion to the rice, our process can incorporate:

Finely ground spice mixes for better particle adherence.

Slight moisture addition via spray bar to bind spices to grains.

Custom mixing times to balance coating quality with gentle handling.

Why Food Manufacturers Choose PerMix:

•Proven performance in ready-meal, rice-based, and frozen food production.

•Custom configurations to suit your specific recipe and production requirements.

•Hygienic design for fast, easy cleaning between batches.

•Backed by global engineering expertise and the best warranty in the industry.

Ready to take your pilau rice production to the next level?

Contact PerMix today and discover how our ribbon mixers can help you

produce vibrant, flavorful pilau rice that keeps customers coming back.

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John

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