Technical article
Cohesive Powder Mixing and Deagglomeration
How cohesion, moisture, electrostatics and soft agglomerates influence mixer intensity, chopper selection and batch time.
Industrial mixing application
V-Blender, 3D Mixer & Drum Mixer Alternatives
Compare legacy V-blender, 3D and drum mixing duties with the focused PerMix double cone, ribbon, paddle and plough mixer range.
Proven Global Technology
Built for Demanding Industries
North American Support
Mix
Solve
Create
A Brighter
Tomorrow
Application engineering
Design Basis and Process Considerations
Material Characteristics
Bulk density, particle size, flowability, cohesion, fragility and temperature sensitivity.
Operating Conditions
Batch size, throughput, temperature, vacuum, pressure and environment.
Performance Goals
Uniformity, cycle time, liquid distribution, drying or discharge.
Compliance & Safety
Sanitary design, containment, ATEX, ASME and documentation.
How we engineer the solution
From Process Data to Production Equipment
1. Define the Material
Characterize physical properties and process behavior.
2. Select the Mixing Action
Choose the appropriate agitator, vessel and energy input.
3. Validate the Process
Use calculations, experience and testing where needed.
4. Integrate the System
Controls, feeding, discharge, utilities and documentation.
Related resources
Technical Guidance and Case Studies
Technical article
Sanitary Mixer Design and Cleaning Access
A practical review of surface finish, access doors, seals, discharge geometry, spray devices and cleaning verification.
Technical article
Vacuum Mixing and Drying: Building the Design Basis
The data required to size a vacuum mixer or mixer-dryer, including vapor load, heat sensitivity, filtration and solvent recovery.
Technical article
Information Required for an ATEX Mixer Design
The area classification, material hazard data and operating scenarios needed before selecting hazardous-area mixing equipment.
Technical article
Adding Liquids to Powders in Batch Mixers
Nozzle selection, droplet size, spray rate and powder circulation must be engineered together to avoid wet lumps and uneven coating.
Technical article
Mixing Fragile Powders and Granules
A selection framework for limiting particle breakage, fines generation, heat and segregation during blending and discharge.
Frequently asked questions
Engineering FAQ
Does PerMix still offer a V-blender as a main standard category?
The focused standard range is ribbon, plough, paddle and double cone mixers. We evaluate the original V-blender duty and recommend the closest current technology.
Is a double cone always the direct replacement?
No. It is the closest gentle tumble option, but ribbon, paddle or plough mixing may better solve the actual production requirement.
What information should I provide?
Send the existing model, vessel volume, batch mass, bulk density, product behavior, cycle time, cleaning method and any issues with the current process.
Get expert advice
Request an Engineering Review
Share your material, process conditions and production goals for a tailored recommendation.
A trusted partner for North America
Global Technology.
Local Support.
Global & Experienced
Established mixing platforms
Engineering Solutions
Factory-to-field support
Timely, Local
Dedicated project response